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MAMMOTH™ INTRODUCTION |
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A engine simply cannot operate at peak efficiency and make max HP if an undersized inlet system is restricting vital air flow to the supercharger. It kills HP and causes boost drop off. If we’ve learned one thing in all our years of supercharger experience, it is the Twin Screw LOVES a big, big unrestricted inlet system. The bigger the better. A straw is a straw. Regardless of how big your mouth is, flow is always limited to the size of the straw. So we stepped up and engineered all new ultra low restriction Mammoth™Manifolds and Inlet Systems for the 4V, 3V and 2V Mustang, Cobra and Shelby Kits. All Mammoth™ Kits are mated to the 1000HP rated 2.8H. The new Inlet Systems flow 50-100% more air than the competition and add up to 200HP (see individual tests). These things are capable of sucking in little kids. The Mammoths™ are designed to produce substantially more HP than the competition with the industry’s largest inlet system and most powerful 2L Series supercharger. We’ve raised the bar to the top notch and left the competition gasping for air. That should keep Kenne Bell on top for years to come. Note: The Mammoth™concept was first introduced on the Shelby GT 500 (801RWHP with a 100% stock engine). Shelby selected the Mammoth™over all other kits for their 725HP Super Snake, “The Most Powerful Production Musclecar” ever. We realize that you have other choices in supercharging, so we’ve taken the time and expense of sharing the information (Dyno Tests, Air Flow Tests, Tech Tips, Article Reprints, FAQ’s) you will need in making good decisions on supercharging. |
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| •For high HP applications with maximum inlet air flow. King of the inlet systems. Originally developed for the Shelby GT 500 / Super Snake “The Most Powerful Production Car Ever.” •Increases power up to 200HP and boost up to 4 psi vs others. •Excellent driveability throughout 450-1000HP range of Kits. •Obsoletes the other supercharger manifolds & inlet systems. • Makes more HP than a 3.3 with a “conventional” inlet manifold. •Flows 50-100% more air to the supercharger. •MAMMOTHFOLD™ (1200HP rated inlet manifold) •100% Kenne Bell engineered parts. Not a vendor “grab bag” system. •Complete tested and proven system (filter, meter, tube, throttle body and manifold). •Reduces supercharger pumping/parasitic losses so consumes less engine HP to drive supercharger. •Eliminates “boost drop off” from inlet restrictions. •Largest throttle body (Dual 75mm - 1800+ cfm). •Huge 4-1/2” powder coated steel ram tube w/ integral meter. •Highest air flow filter available (2000 cfm) •“0” underhood hot air on all 2V, 3V Mustangs and ‘03-’04 Cobra (we test with the hood CLOSED). •Fits under stock hood (exc. ‘99-’04 Mustang). •Billet engraved “Mammoth™”logo plates. •Huge HP potential without all the complexity, heat and lag common with turbo systems. •Available for Shelby GT 500, KR, Super Snake, ‘05 up Mustang 3V, ‘03-’04 Cobra and ‘96-’04 Mustang (coming soon). |
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Why the Mammoth™? Because current manifolds were simply too restrictive for the higher HP levels. Kenne Bell has been promoting, testing and upgrading the Twin Screw since we introduced it on Fords in 1990. Today, Kenne Bell is recognized as the leader in Twin Screw technology. New Kenne Bell breakthrough concepts such as the “BIG BORE™”, the H Series” - and now the “Mammoth™ kits” have a common goal - to keep Kenne Bell on top. The Mammoth™ does just that. We can’t offer the most powerful kits if the inlet system limits air flow to our superchargers. Our customers were demanding more HP than currently available kits were capable of producing. Testing revealed the supercharger itself could only do so much if it was choked off by an undersized inlet system. A larger inlet manifold (MAMMOTHFOLD™) was a must. Rest assured, if it was possible to achieve HP goals with the old smaller inlet manifolds, we would not have spent the time and money to develop all new ultra high HP Mammoth™ Kits. |
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These tests are intended to give an overview of the relationship between 1. HP, 2. Kit Inlet Component Restriction (VAC”HG) and 3. Supercharger Parasitic Loss (801HP “H” Series vs. 745HP “L” Series). HP - See why supercharger size is NOT the only factor that determines engine HP. It’s the COMBINATION that excells. Look at what the more efficient “H” Series Supercharger and the new design Mammoth™ Inlet System with it’s ultra low inlet losses - 137HP (801-664). And the Stage 1 had a Mammoth™ Manifold to begin with. VACUUM / INLET RESTRICTION - 1” of vacuum restriction can reduce engine power up to 32HP. Note how inlet system upgrades continued to make more HP from 664-801. That’s 81HP for 5.3”Hg. And the Mammoth™ Inlet System is MINIMUM restriction even at 801HP. PARASITIC LOSS - The Kenne Bell High Pressure Ratio “H” Series increased power by 56HP and reduced air charge temp 30° AT THE SAME BOOST. Only the supercharger was changed. See “H Series” for more info. All tests used a stock 7.1” crank pulley and a 2.5” supercharger pulley. The “tune” (AFR and timing) were the same for all tests. SAE corrected. |
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What is the Mammoth™ Kit? NOTHING is more important to Twin Screw efficiency than inlet tract air flow. ANY restriction in the inlet system has a drastic negative effect on a supercharger’s air flow, boost and temperature. Kenne Bell designed all new ultra high flow supercharger inlet manifolds AND inlet systems (filter, meter, ram tube, dual 75mm throttle body) for the ‘05 up mustang, ‘99-’04 Mustang, ‘03-’04 Cobra and ‘07 up Shelby GT500/KR/Super Snake. The new kits are appropriately dubbed “Mammoth™” and can be easily identified by the billet Mammoth™ badging. Other current supercharger manifolds by Kenne Bell and others flow only 850-1050 cfm and work very well in the 400HP range. But they weren’t designed for maximum air flow at the higher HP levels (450-1200HP). The huge Mammoth™ manifolds will flow up to 1800 cfm with minimal restriction. There’s no boost drop off or HP loss at 500, 600, 700, 800, 900 or 1000HP. How then will a 1200 or 1500 cfm supercharger perform if the intake manifold only flows 1000 cfm? Not all that well, of course. So we stepped up and designed a brand new innovative line of inlet manifolds. These monster “MAMMOTHFOLDS™” guarantee the unrestricted air flow necessary to make the big HP numbers with Kenne Bell superchargers - and leave the others gasping for air. |
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Does it really work? This is the same basic system used on the 725HP “World’s Most Powerful Production Musclecar” Shelby Super Snake. The stock Shelby GT500 uses a big dual 60mm throttle body and a 130mm meter, generous sizing by most standards. Bolting the Mammoth™ Inlet system on our Shelby test car - one change at a time, back to back ala Kenne Bell style testing with the SAME 2-1/2” pulley increased RWHP from 664 to 801. That’s a gain of 137HP with ONLY the Mammoth™ Inlet System. The MAMMOTHFOLD™ was already part of the Shelby Kit. With a larger 3-1/2” pulley, HP jumped from 576-658=82HP. 82-117HP gain says it works. Let the data speak for itself. See Shelby “Dyno Test Summary.” Our ‘06 Mustang GT test car “maxed out” at 565 peak HP. The inlet had choked off the supercharger at high rpm. Raising boost didn’t result in more peak HP. The 2.8H Mammoth™ Kit upped power to over 800HP - a 235HP gain -with the same size pulley. How important Is the Mammoth™ manifold? What is included in the Mammoth™ Inlet Kit? KB PARTS DESCRIPTION: |
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Can the discharge manifold and intercooler support these huge HP increases? Discharge Manifolds - Yes. Both Kenne Bell and Ford (Cobra, Lightning, Ford GT, Shelby GT500) use open plenum high HP discharge manifold designs. We’ve tested them all. They work great! These low restriction “runnerless” manifold designs DO NOT restrict air flow to the heads as do manifolds with longer runners. Not rocket science. Just fact. Longer runners can produce slightly more low end torque - who needs THAT with a Twin Screw - but these runners choke off air flow/HP at high rpm. So even if your kit has a “big” inlet, the discharge manifold may be restrictive. Not good. Gotta get the air in and OUT. Intercoolers - There is some pressure (boost) drop across any intercooler but, again, both the Ford and Kenne Bell are adequate. We are one of the select few who data log pressure drop, air temp and water temp in and out of the intercooler when dyno testing at all HP levels. We use our own computer program for basic intercooler core design. It uses surface area, depth and fin spacing to calculate air flow, cooling and pressure loss. If the surface area (top dimension) of an intercooler is doubled, the pressure loss would drop from 2 psi to 1 psi. Not a big gain. But it’s greater physical size won’t fit the engine valley. So, raise the supercharger boost 1 psi. No big deal. How much psi loss do you think there is in an air to air system with all those elbows and tubes? Can I use the Mammoth™ on my stock lower boost engine until I upgrade to a built high boost engine? Will using a smaller pulley and increasing the boost give the same benefits as the Mammoth™? |
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HOW INLET RESTRICTION AFFECTS HP, TQ & BOOST |
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Here you’ll clearly see that boost and supercharger rating/size IS NOT the only consideration in engine HP and supercharger efficiency. This HP graph illustrates how one kit (Kit “B”) can make more boost (HP and TQ) - up to the point where the inlet tract begins restricting air flow (460HP). Then the higher boost of Kit “B” gets choked off by it’s inlet restriction at 500HP and ultimately loses 140HP (600 vs. 740). Also, the supercharger is consuming more engine HP to drive because it’s sucking through restriction. At 500HP, the Mammoth™ leaves Kit “B” gasping for air and flatlined at 600HP. The Mammoth™ pulls hard to 700HP and would develop even more HP at 7000. Everyone should understand that additional Kit “B” boost may increase HP & TQ “over the curve” up to 460HP but at 460HP, power will continue to drop off - only at an even lower RPM on the HP curve. At some point, the peak HP will not exceed 600 regardless of boost. We’ve seen 18, 20, 22 and 24 psi all produce the same peak HP while losing 5 psi of peak boost. So increasing boost in the low and mid range with ANY inlet restriction is never a good practice. It just eats up proportionally more mid and top end HP. Again, the ideal inlet system is one that has NO RESTRICTION. That is fact - and why there is a Mammoth™. We hope this sheds some light on a frequently misunderstood area. |
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How does the Mammoth™ reduce supercharger power consumption if it increases supercharger boost?
Several ways. 1. The same way your engine makes more HP at sea level than it does in Denver at 5000’. There’s more air pressure (boost) at sea level - approx. 3 psi at sea level. By eliminating the restriction, more “pressure” is available at the supercharger inlet. 2. The larger Mammoth™eliminates inlet frictional pressure losses to the supercharger - up to 4 psi. This is better than “elevation boost.” HP skyrockets. 3. If the supercharger is no longer “sucking through a straw” A - It processes more air and raises boost and B - It isn’t working as hard to “suck” the air, so it consumes less engine HP to drive it. Your engine loves it and RWHP goes up. C - Since the inlet air flow is more laminar instead of turbulent, the air temperature drops, becomes DENSER and occupies less space. Boost goes up and supercharger power consumption drops. Engine HP then increases. The Mammoth™will raise boost and engine HP and reduce parasitic losses while lowering air charge temp. That’s all good. Does the Mammoth™ reduce air charge temps? How does the Mammoth™differ from other kits? |
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Where does the Mammoth™ get it’s cool air supply? It sure doesn’t suck in hot air from a “hot air” underhood filter. Ford engineers and independent Magazine tests all concur with Kenne Bell. Underhood filters - with or without shrouds - are at least 30° hotter than the cooler under the front valance or fenderwell filter locations like those used on the Kenne Bell Cobra and Mustang GT kits. All Kenne Bell filters are isolated completely so as to inhale ONLY cool dense outside air. See underhood photos. ‘03-’04 Cobra - Filter in left side fenderwell with bottom panel opening for max air flow (”0” underhood hot air). Right side intercooler plumbing in fenderwell limits filter size and clearance and ram pipe size. ‘05 up Mustang - Right side external (”0” underhood hot air) location - out of the engine compartment and under the front valance. ‘96-’04 Mustang - Right side fenderwell isolated cool air supply. Similar to ‘05 up Mustang kit. Why the odd shaped Kenne Bell oval filter? Why is the mass air meter located in the 4-1/2” ram air pipe? |
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Why does the ‘03-’04 Cobra Mammoth™pull air from the left instead of the OEM right side? It was not possible to achieve our air flow criteria on the right side. We had no choice. 1. The intercooler pump limited our filter size, shape and location. 2. The right fenderwell cavity is smaller and is sealed off from moisture - and air. We’ve seen a filter lose 40HP when placed in the sealed cavity. At 600HP, the fender begins to “suck in.” 3. A 4-1/2” ram tube was required for sufficient air flow. It wouldn’t fit on the right side. The 4-1/2” flows 33% more air than a 4”. What is the cfm rating of the complete Mammoth™Inlet System including the MAMMOTHFOLD™? Manifolds - The OEM and competition manifolds are in the 650-1000 range. Kenne Bell Mammoths™ are 1700-1800 range. ‘03-’04 Cobra - Stock Eaton manifold and inlet system - 650 cfm. No one can deny Kenne Bell ‘03-’04 Cobra Kits ALL make great power. But the Mammoth™Inlet System alone flows up to 200% more air to the supercharger than our earlier systems and a whopping 250% more than the OEM ‘03 Cobra. This is fact and not guesses, estimates or misleading advertising. |
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Why is Kenne Bell so opinionated about air filter location? For starters, “hot air” kits are not good for ANY supercharger or engine. One would have to be living in a cave not to agree with this. There are more than enough cobbled together or homemade inlet systems made up of Brand “A”, “B”, “C”, “D” etc. 1. filters and so called “cool air kits” (many are “hot” air underhood kits that kill HP with the hood closed), 2. meters, 3. ducts/hoses and 4. throttle bodies. All must be assembled and custom tuned - always with the hood UP because that allows cool air to the filter. Isn’t that the way we all drive our cars around - with the hood UP? Check out the Kenne Bell ‘05 up Mustang GT and ‘03-’04 Cobra Kits and see where the filter is located. It’s NOT in that hot engine compartment. Ever notice how many times the suppliers of these components furnish you actual flow tests and/or dyno comparison tests? Or the air flow when connected to the various other components? And the big important one - what is the air flow with a manifold - or into the supercharger? We flow test Kenne Bell and our competition’s supercharger manifolds with the inlet systems. We remove one piece at a time, which we again test individually to determine the flow potential of each and every part. That’s one way Kenne Bell stays on top. We spend the necessary time and money to flow test and dyno test. And we posses the equipment, experience (40 years) and expertise to do so. Can a larger higher cfm throttle body compensate for a smaller lower cfm manifold? And if the supercharger and engine can flow 1500 cfm? Too bad. The 1000 cfm manifold becomes the “straw.” A B.B. passes through a straw, but a golf ball will not. So that big bad 1500 cfm supercharger will be limited to only 1000 cfm - REGARDLESS OR WHETHER IT’S A 2.2, 2.8, 3.3 or 6.0. And yes, once the manifold capacity is also at least 1500 (matches 1500 cfm supercharger), then the remaining inlet system (throttle body, tube, meter & filter), combined MUST flow 1500 cfm. Get the picture? |
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| Can I substitute other inlet tract parts from other vendors or build my own kit? We understand that there may be “other” parts that may claim to be better. DO NOT “substitute” any part in a Mammoth™ Kit. Ask to see their back to back flow bench and dyno comparisons. Or better yet, a test on the complete inlet system they are suggesting you piece together. When is the last time you saw that number printed? Most of these companies don’t even own test cars, a dyno, flow bench, data acquisition system, etc. They leave the testing and tuning to “others.” That’s O.K. But the Mammoth™ is a matched component system engineered by Kenne Bell for maximum air flow. Any part, combination or connection can reduce air flow. Leave it AS IS. |
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A BASIC LESSON IN AIR FLOW (KENNE BELL MAMMOTH™ FILTER vs STRAIGHT PIPE) |
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On the left is a 4-1/2” pipe. It flows a big 1343 cfm. By comparison, a larger 5” flows 1688 cfm. But wait. Add a well engineered Kenne Bell Mammoth™ Kit Filter to the 4-1/2” and together they flow a whopping 2000 cfm. See how one component can affect another? In this case, it’s all in the internal filter neck radius design and how it mates to the pipe - and the “oval” filter shape. It’s but one example. Kenne Bell prefers our Mammoth™ Inlets be left as is. |
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Any and all components and complete inlet systems (Kenne Bell, OEM and the competition) are tested and evaluated on a custom upgraded 1000HP flow bench. Here we see the final design ‘03 Cobra Mammoth™ Kit being tested. |
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A small sample of the various Kenne Bell flow bench orifices, adaptors, etc. used in the development and testing of inlet systems (meters, filters, tubes, throttle bodies, manifolds and supercharger inlet plates). |
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| Can I buy Mammoth™ components separately? Can I upgrade my Kenne Bell Kit to a Mammoth™ 2.8H? How much more HP can I expect from a Mammoth™Kit vs a “Standard” Kit? Is all the HP increase attributed to the Mammoth™Inlet System? What boost is best for Mammoth™Kits? |
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| Note: Low compression OEM supercharged ‘03 Cobra, Shelby GT500 etc. engines can run higher boost because of the lower compression ratio. | |||||||
How much boost can I run? 12-25 psi. Check out our boost tables and keep in mind that the Mammoth™virtually eliminates “inlet boost loss” so peak boost can be up to 4 psi higher depending on the efficiency of your current inlet system. The higher the boost, the better the 2.8H works - up to 56HP less parasitic loss than other twin screws, even the Kenne Bell 2.8. And 30° cooler air charge temp. Cost vs Heads & Cams? Fuel requirements for the Mammoth™? How can I check the efficiency of my inlet tract? How does the Mammoth™ 2.8H compare to the other supercharger kits? Centrifugals? Roots type? • Atmosphere is 14.7 psi of boost at sea level. 1. One may require less engine HP to operate. Call it power consumption or parasitic loss, but it is DEDUCTED from the engine HP. The power consumption is influenced by basic supercharger design (twin screw, centrifugal or Roots). To summarize, 3 entirely different superchargers developing 9 psi on a given engine produce identical HP numbers. There’s no reason they shouldn’t - UNLESS we choose to neglect the 4 proven basics listed above. So, in addition to boost, the above 4 considerations are what really determine the HP advantage one kit has over another. Keep them in mind when making a choice. This text is not intended to compare or judge which concept is best or what inlet system is adequate or inadequate. There are countless opinions, theories, agendas and spins on superchargers, but 1, 2, 3 and 4 ARE the proven factors that determine which supercharger kits will make the most HP & torque. The company that fares best in 1 (power consumption), 2 (air charge temp), 3 (supercharger size for application) and 4 (inlet system efficiency) can offer the most efficient and best performing supercharger kit. Hopefully, we’ve been of some help in understanding the criteria. Why not a larger supercharger like a 3.3? • At 24 psi, BACK to BACK controlled dyno tests indicate 1. the 2.8H/Mammoth™ WILL make MORE peak HP than a 3.3 with “conventional” manifold and 2. the SAME HP with a comparable Mammoth™ style manifold - 875HP.. |
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MAMMOTH™ ‘05 UP MUSTANG 4.6 (See ‘05 up Mustang Dyno Tests & Tech) |
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MAMMOTH™ ‘03-’04 COBRA 4.6 (See ‘03 Cobra Dyno Test & Tech) |
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Tests were run on a 100% stock low mileage ‘03 Cobra with 100% stock engine (no headers, x pipe, cams, ported heads, larger injectors, pumps, rails, lines, etc.) through the stock cats. Cat back exhaust was used on all tests as the majority of Cobra owners use one - and a fresh set of NGK TR6 plugs with the BOOST-A-SPARK™. These tests illustrate the positive effect on HP from reducing inlet restriction on Twin Screw Supercharger Kits. Note how at 3000 rpm, HP and boost are approx. the same (16-17 psi) for all 3 inlet systems 1. stock, 2. open 12” filter and 3. Mammoth™. The 12” open filter increased power by 49HP over stock inlet. The Mammoth™ 2.8H made 703HP or +198HP over stock inlet and 149HP over the 12” open filter. Boost with the Mammoth™ system jumped progressively to 20 psi at 6000 rpm with lower air charge temps. At 704, the Ken Christley “tune” with the stock fuel system and BOOST-A-PUMP™ was maxed out. We then installed the complete D’Agostino Racing (phone #954-583-8884) ‘03-’04 Cobra fuel system, raised the boost to 23 psi and the Cobra responded by laying down 744HP on the Dynojet. |
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MAMMOTH™ SHELBY GT 500, SUPER SNAKE, KR 5.4 |
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(See Shelby GT 500 for Dyno Tests & Tech) |
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Click here to go to '05 up 4.6 3V MAMMOTH™ Supercharger Information Click here to go to '03 Cobra MAMMOTH™ Supercharger Information Click here to go to '07 up Shelby GT 500 MAMMOTH™ Supercharger Information
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Home | Superchargers | Accessories | FAQ's | Tech Info | Price List | Media | Test Vehicles | Company | Contact Us | Policies Copyright © 2008 Kenne Bell, Inc. All Rights Reserved |
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